Radium Engineering Air Oil Separator - Universal Kit
rad20-0219
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Fitment
Fitment
- Universal
Description
Description
A high powered modified engine tends to generate excessive blow-by oil and gasses. In these cases, an ordinary small catch can may quickly fill with oil and not be adequate. Like the Radium Engineering Catch Cans, the AOS (Air Oil Separator) kit is responsible for keeping blow-by oil and other pollutants out of the air intake and intercooler (if equipped) systems. The main difference is that an AOS system returns collected oil back into the oil pan so there is no servicing required.
IMPORTANT INSTALLATION NOTES:
-In order for the AOS to function properly, a port must be supplied on the engine for the oil to return through.
-The AOS must be mounted high enough in the engine bay so that the port on the bottom is higher than the oil return port on the engine.
-Engine coolant must be available to be routed to AOS in order facilitate heating it so that it functions correctly.
CLICK HERE for a list of fittings offered that are compatible with the AOS's -10AN ORB port.
Without a properly designed AOS, water condensation can develop and find its way in the oil pan contaminating engine oil. Engine coolant lines are routed through the Radium Engineering AOS in a specially designed heating chamber (shown above). This keeps the AOS warm and prevents water from condensing inside.
For AOS crankcase plumbing, the valve cover vent(s) are routed into the top inlet where the stainless steel condensing material separates the oil from the gasses. The filtered liquid oil is collected at the bottom of the AOS and drawn into the oil pan. Meanwhile, the clean crankcase air can either be vented to atmosphere (VTA) or recirculated to the turbo air inlet pipe.
With a properly operating system, the fluid level inside the AOS will be empty after sitting. If there is a possible return obstruction, simply unscrew the anodized billet aluminum dipstick for inspection. Conversely, the entire billet unit disassembles into 3 large pieces for servicing.
Benefits
-Effectively raises the octane and increases engine performance with cleaner inlet air
-Prevents oil buildup in the intake or intercooler system walls, throttle body, intake manifold, etc.
-Lowers hydrocarbon emissions
Included
-Machined alumium Radium Engineering AOS
-Anodized universal mount that permits 360deg rotation
-Two 5/16 barbed fittings for coolant lines
-Stainless steel hardware
Ports
Top Port: 7/8-14 threaded for 10AN ORB fittings
Side Port: 7/8-14 threaded for 10AN ORB fittings
Bottom Port: 7/8-14 threaded for 10AN ORB fittings
Coolant Ports: 7/16-20 threaded, includes two 5/16 barb fittings
Measurements
AOS Height: 6.94 (top of dipstick to bottom of AOS)
AOS Diameter: 3.45 Round
AOS Capacity: 20.3 oz (600mL)
Shipping and Delivery
Shipping and Delivery
At JDMuscle, we understand that fast and reliable shipping is crucial. With multiple distribution centers across the nation, most in-stock items are shipped within 1-2 business days. On average, you can expect delivery within 1-5 business days for in-stock items. Please note, however, that some products may ship directly from vendors, which could result in additional delays. Products sourced from overseas may also take longer to arrive.
Free Shipping over $199 Policy
- Free shipping is available only for the 48 contiguous states in the U.S.
- Ground shipping applies to regular-sized items only.
- Oversized items such as lips, hoods, and trunks requiring freight shipping are not included in the free shipping program.
- Some manufacturers may impose a shipping surcharge, which will be excluded from the free shipping program.
- The most accurate shipping costs will be displayed at checkout. If you believe the shipping cost is incorrect, please contact us at sales@jdmuscleusa.com for further review.
Carriers
We ship via FedEx, UPS, USPS, and DHL. While we strive to use the most efficient option, we cannot guarantee which carrier will deliver your order. Your items may arrive in multiple packages through different carriers.
Processing Time and Shipping Cut-off
Orders typically take 24 hours to process, with shipping cut-off at 3:00 PM EST. Transit times vary based on location and carrier. Some items, especially those requiring freight shipping, may have extended processing and delivery times. For freight shipping inquiries, contact us at sales@jdmuscleusa.com.
International and Special Shipping Considerations
- International orders are subject to higher shipping fees. If you would like to review your shipping cost, email us at sales@jdmuscleusa.com with your full address and items you plan to purchase.
- In some cases, shipping costs may be incorrectly calculated for international or oversized items. We reserve the right to adjust the shipping fee and will work with you to negotiate a fair cost if needed.
- Customers can challenge and request a review of international shipping fees, and we’ll do our best to find a lower rate where possible.
- Customs Fees & Import Taxes: The shipping charge you pay does not include customs fees or import taxes. These charges vary by country and are the customer’s responsibility. Please check with your local customs office for more details before placing an order.
- Shipping Cost Adjustments: Shipping rates fluctuate, and while we strive to provide the most competitive rates, there may be instances where the shipping cost you paid is significantly lower than the actual cost. In such cases, we reserve the right to request the difference to ensure we cover our basic expenses. We appreciate your understanding and will always aim to keep shipping costs as affordable as possible.
Address Modifications and Fees
- Any modifications to a shipping address after an order is placed may be subject to additional fees.
- For single, small packages, the flat fee is $20. For larger or multiple packages, the fee may be up to $60 or more.
Freight Shipping Guidelines
- Freight shipments require you to be present at the time of delivery.
- The delivery driver may provide a delivery receipt (Bill of Lading). It is crucial to inspect the shipment before signing.
- Carefully check the packaging for any visible damage (dents, punctures, rips) and notate it on the Bill of Lading.
- Open the package and inspect the product itself. If damage is found, document it in detail on the Bill of Lading, take photos, and contact the shipping company to initiate a damage claim.
- Do not refuse the shipment. Contact us at sales@jdmuscleusa.com for guidance.
- If the delivery driver is unable to wait for inspection, note this on the Bill of Lading.
Failure to document damages before signing the Bill of Lading will void any claims for refunds or replacements.
Pre-Installation Inspection Policy
We strongly recommend inspecting all parts or items upon arrival before installation. If you identify any damage, imperfections or missing components, report them immediately to sales@jdmuscleusa.com. Do not install the item. Please note that reports of damage, defects, imperfections or missing components after installation will NOT be honored.
Package Protection
We do our best to ensure your items arrive to you safely but sometimes things happen. If you utilized our Checkout+ feature, rest assured that your package is protected! With package protection, in the event that your package is lost, stolen, or damaged while in transit, we will replace it free of charge. To start a shipping claim, please click here.
Need Assistance?
If you have any concerns about shipping costs or transit times, or if you notice discrepancies during checkout, feel free to reach out to us at sales@jdmuscleusa.com. We’re happy to assist you and ensure a smooth delivery experience.
Warranty and Support
Warranty and Support
Return and Refund
Return and Refund
Our policy lasts 30 days. If 30 days have passed since your purchase, unfortunately, we can’t offer you a refund or exchange. To initiate a return, please email us at sales@jdmuscleusa.com.
Eligibility for Returns
✅ Items must be unused and in the same condition as when received.
✅ Items must be in their original packaging.
Non-Returnable Items
❌ Gift cards
❌ Special-order or custom products
How to Initiate a Return
📧 Include the following details in your return request email:
Order Number
Item(s) to be returned
Reason for return
Important Notes:
Do NOT send your purchase back to the manufacturer.
Do NOT return any items without first setting up a return request with us.
Partial Refunds
Partial refunds may be granted under the following conditions:
⚠️ Items not in original condition, damaged, or missing parts not due to our error.
⚠️ Items returned more than 30 days after delivery.
Restocking Fees
Some manufacturers may charge a restocking fee, which includes but not limited to:
ManufacturerRestocking Fee
ESR30%
JDMuscle15%
PLM & Option Lab 20%
Cancellations
Before placing an order, please confirm availability.
Cancellations within 7 days may be subject to fees to cover third-party transaction costs.
Once the order has been processed (packaged or tracking generated), cancellations are not allowed. Eligible items may be returned instead.
Special-order items cannot be canceled.
Refund Process
🔄 Once your return is received and inspected, we will notify you of the refund status.
💳 Approved refunds will be credited back to your original payment method within 3-10 business days (depending on the payment provider).
Late or Missing Refunds
🔍 Check your bank statement — sometimes the refund may not appear as a new entry but as the disappearance of the pending charge. 📞 Contact your credit card or financing company — they may require additional time for processing.
If you’ve done all of the above and still haven’t received your refund, email us at sales@jdmuscleusa.com for assistance.
Sale Items
Only full-priced items are eligible for returns and refunds.
Exchanges
We replace items only if they are defective or damaged. To request an exchange for the same item, email us at sales@jdmuscleusa.com.
Gifts
🎁 If the item was marked as a gift when purchased and shipped directly to you, you will receive a gift credit for the return value.
📩 If the gift giver had the item shipped to themselves, we will refund the gift giver.
Return Shipping
📦 Customers are responsible for return shipping costs unless the item is damaged, defective, or incorrect (in which case we will cover shipping both ways).
Initial shipping costs are non-refundable.
Return shipping costs will be deducted from the refund amount.
For items over $75, consider using a trackable shipping service or purchasing shipping insurance. We are not responsible for lost or damaged items during return shipping.
Return Shipping Address: Please use the address provided in the RMA/return instructions, as it may differ from the initial shipping address.
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